Description
40″ x 24″ x 24″ New Hardinge Bridgeport XR Series Vertical Machining Center Model XR1000 Specifications:
Travel | |
---|---|
X/Y/Z Axes | 40″ x 24″ x 24″ |
Table Surface to Spindle Gauge Plane Distance (Min to Max) | 3.94-27.95″ |
Positioning | |
Auto Mode (X and Y Axis) | 48 m/mm |
Auto Mode (Z) | 36 m/mm |
Feedrate Range (X and Y Axis) | 0.0025 – 20 m/mm |
Feedrate Range (Z Axis) | 0.0025 – 20 m/mm |
Minimum Increment | 0.001 mm |
Ball Screw Dia. and Pitch (X and Y Axis) | 46 x 16 mm |
Z Axis | 45 x 12 mm |
Spindle | 12,000 rpm (DDS) |
FANUC – Motor Power | 15 kW (cont.) |
Maximum Torque at Base Speed | 28.6N-m (cont. High-speed winding) 95.5N-m (cont. Low-speed winding) |
Spindle Taper | No. 40 |
Tool Holder | CT40 or Bt40 or DIN40 |
Worktable | |
Working Surface | 51.18″ x 23.6″ |
Table Load | 900kg |
Number of T-Slots | 5 |
T-Slot Size | 18 mm |
T-Slot Center Dimension | 100 mm |
Spindle | |
Spindle Power | 30 HP |
Spindle Type | CT40BigPlus |
Feedrate | 787 m/min |
Automatic Tool Changer | |
Magazine Capacity | 30 Tools |
No. of Tools | 30 standard; 48/60 optional |
Tool Select by Shortest Path and Random Select | Bi-Directional |
Max. Tool Diameter | 5.9″ 2.95″ (adjacent pocket) |
Max. Tool Length | 11.81″ |
Max. Tool Weight | 7 kg |
Coolant and Chip Management | |
Chip Removal | Chip Conveyor |
Coolant Tank Capacity | 385 |
Wash Down | Standard |
Wash Gun | Standard |
Stainless Chip Pan | Standard |
Cutter Air Blaster | Standard |
Through Spindle Coolant | Standard |
Accuracy – ISO 230-2 | |
Positioning – A | 0.010 mm |
Repeatability – R | 0.005 mm |
Linear Scale Option | |
Positioning | 0.005 mm |
Repeatability | 0.004 mm |
Machine Size | |
Machine Size (LxWxH) | 144.21″ x 120″ x 40.55″ |
Height | 115″ |
Mass of Machine | 7000 kg (30T) |
Installation Specifications | |
Electrical Supply (Input) – Balanced 3-Phase | 50 or 50 Hz |
Power | 25 KVA |
Voltage | 208 – 230 or 380-440 volt |
Compressed Air (Pressure/Flow) | 4.9 cfm |
Coolant Flow Rate at Cutter | 160 L/min |
Through Spindle Coolant Pressure | 20 bar (std) |
Washdown | 140 L/min |
CNC Control | Fanuc Oi-MF Plus 15″ touch |
40″ x 24″ x 24″ New Hardinge Bridgeport XR Series Vertical Machining Center Model XR1000 Standard Features:
- 12,000-rpm Spindle Speed
- CT40 or BT40 Taper Spindles
- Big-PLUS Face Taper Spindle
- High-Retention Draw Bar
- Thermal Compensation
- Chip Conveyor with Chip Washdown
- Cutter Air Blast
- Rigid Tapping
- 4th Axis Pre-Wiring
40″ x 24″ x 24″ New Hardinge Bridgeport XR Series Vertical Machining Center Model XR1000 Equipped With:
Built Like a Rock from the Ground Up
- Large Capacity, Fast Performance APC: To ensure smooth and vibration-free tool changing. XR-Series machines have their tool changer strategically located for minimal transfer of vibration-a unique design feature. All APCs feature random-access, bi-directional indexing.
- Model: XR1000
- APC Tool Positions: 30
- APC Option: 48/60
- Tool Shank Taper: #40
- Heavy-Duty Linear Guideways, Ballscrews and Axis Drives: Wide-spaced, oversized linear guideways provide optimum stiffness with less friction, less heat and less thermal growth for faster traverse rates, longer machine life and greater position accuracy. The linear way modules consist of slide members (guide trucks) and linear rails to provide a large load rating, stable accuracy, high rigidity and low friction. The wide spacing between all axes rails provides optimum stiffness for the overall machine structure. Oversized 45mm ballscrews are featured on the XR1000.
- Unique APC mount design for superior rigidity and minimized vibration to the cutting zone.
- Large 45mm high-quality, low maintenance linear guideways provide great positioning accuracy and superior finish-very low friction and high stiffness for long machine life.
- Highly engineered machine structure manufactured from grey cast iron-heavily ribbed throughout to ensure high overall rigidity and thermal stability.
- All geometric alignments conform to ISO 230 standards-every machine passes strict laser and ballbar tests.
- Best-in-class spindle design incorporates five (5) bearings for superior rigidity and overall spindle life-four (4) angular contact bearings on the front: one (1) roller bearing on the rear.
- Massive 40 taper spindle offers unique grease replenishment system along with a dual-contact (BIG-PLUS) flange fit system.
- Oversized high-class 45mm double-nut ballscrews-fixed and pre-tensioned to provide superior machine accuracy and repeatability.
Unprecedented Spindle Technology Second to None
- Revolutionary Spindle – The Latest in Spindle Technology: The XR1000 machines are equipped with the very latest, high performance spindle technology. The XR1000 is supplied with the powerful 12,000-rpm, 25 kW direct drive spindle; other speeds and drive system options offered. The directly-coupled spindle configuration reduces spindle inertia and increases accel/decel times for increased productivity. Main features include low vibration and high power density-giving even greater rigidity and radial stiffness. The absence of drive traverse forces permits extremely high accuracy on the workpiece due to smooth, accurate spindle motion even at very low speeds.
- BIG-PLUS Dual Contact Spindle System: The BIG-PLUS spindle system assure higher rigidity, stiffness and accuracy of toolholders in high-speed and difficult machining applications. The dual contact precisely positions the toolholder with 1 micron following the tool change.
- Elimination of Z-Axial Movement: At high rotational spindle speeds, the mouth of the machine spindle can expand slightly due to centrifugal force. As the machine spindle expands, the conventional toolholder, which under constant draw bar pulling pressure, moves further into the spindle. On high tolerance applications, the slight pull back of the cutter can affect dimensional accuracy of the Z-axis. Pull back can also cause the toolholder to get locked into the machine spindle taper. The face contact provided by the BIG-PLUS Spindle System prevents the toolholder from being drawn back into the machine spindle.
Thermal Stable System for Optimal Spindle Performance
- Oil-Air Lubrication
- Oil-air lubrication offers lubrication that is targeted to the bearing and is especially suitable for very high rotation speeds.
- The lubricant is mixed with air and delivered in cycles through a feed hose and distributed evenly to the lubrication points.
- Oil-air lubrication ensures the highest efficiency for spindle that have long duration runs and maximum rotation speeds.
- Minimal friction losses
- Low heat generation
- High operating safety
- Adjustable lubricant supply
- Low oil consumption
- Low oil mist formation
- Dynamic Thermal Compensation: To minimize the effects of the thermal expansion in the spindle hear the XR1000 machines, thermal compensation sensors (thermostats) positioned around the spindle casting are linked directly to the machine’s control system. This ensures rapid and real time adjustment to the machine position, thus minimizing the effects of thermal expansion.
- Eco Cooling Heat Exchanger System: This heat exchanger system, which is standard on the XR1000 machines, cools the spindle to minimize thermal expansion, prolonging spindle life and allowing higher workpiece accuracy.
- Spindle Chiller: For extreme duty cycles, a spindle chiller offers the best solution to maintain constant spindle temperature. The chiller is available as an option on all models.
- Strategically ribbed base, column, and spindle carrier for increased rigidity and stiffness during demanding machining applications.
- Includes scraping of column & base joint for improved overall stiffness and rigidity.
- Robust class #3, 45mm diameter, 12mm or 16mm pitch, double-nut ballscrews are featured in the X, Y and Z-axis.
- Fixed, pre-tensioned (0.04mm) ballscrews minimize thermal growth, enhance rigidity, stability, and precision of the machine.
- Each axis features (5) bearings per ballscrew. (3) bearings/set at motor side, (2) bearings/set at end side.
40″ x 24″ x 24″ New Hardinge Bridgeport XR Series Vertical Machining Center Model XR1000 Controls:
Fanuc OiMF-Plus Control Features
- 15″ LCD Color Display
- Programmable Data Input
- PCMCIA Card Slot
- Workpiece Coordinate System
- Manual Pulse Generator (Handwheel)
- Coordinate System Rotation
- Rigid Tapping
- Tool Life Management
- Tool Length compensation
- Background Editing
- Ethernet Ready / RS232 Ready / USB Slot
- Additional Workpiece Coordinate System
- Manual Guide i
40″ x 24″ x 24″ New Hardinge Bridgeport XR Series Vertical Machining Center Model XR1000 Optional Features:
- Larger Capacity APCs
- Absolute Linear Glass Scales
- Tool Setting Probes
- Spindle Probe
- 4th Axis
- Hand-held Manual Pulse Generator
- 15,000rpm DDS High Speed Spindle
About Us
Worldwide Machine Tool is the leader in providing full sales, parts and service, financing, transportation and training of new and used machine tools for chip and fabrication clients across the United States, Canada and Mexico. Our warehouses and office is located just minutes north of Columbus, Ohio. With over 28 years of experience in the industrial machine tool industry, we have the knowledge and expertise to provide our customers with the best customer service, support and technical expertise on all new and used machine tools to meet their needs.
We buy and sell new and used ironworkers, shears, lathes, milling machines, drills, saws, press brakes, routers, turret punch models, presses, welders, deburring and beveling machines, plate rolls, laser, waterjets and associated tooling and accessories. We take pride in being a trustworthy partner that our customers rely on through the years. Our experienced sales team would love to help you with your next machine tool purchase. Give us a call today or Request A Quote. Call 614-255-9000 or Contact us today to experience the Worldwide Machine Tool difference.
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Worldwide Machine Tool LLC.
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